Focus On Productivity and Results CORiTEC^® AM100

Ti units
production

CoCr units
production

Complex dental
constructions

Cartridge
system

LPBF system
Laser Powder Bed Fusion based technology

i-ProMelt (CoCr) / i-ProFuse (Ti)
Dental alloy powder for manufacturing dental prostheses using the laser melting process

ADDITIVE MANUFACTURING
Built up layer by layer based on digital CAD design data

Innovative powder management
Automated and closed powder circulation

Productivity and Results CORiTEC^® AM100 HIGHLIGHTS

Complex CoCr and Ti dental constructions can be simply produced
Up to 250 dental units per machining process
Up to 500 dental units per day
Rapid Prototyping
Small series and customised production
Manufacturing of highly complex, dental constructions
Integrated powder supply
Removable building module
Intuitive machine operation

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Productivity and Results CORiTEC^® AMpure HIGHLIGHTS

Unpacking station includes ultrasonic sieve station for powder preparation*
The perfect synergy with Laser-Powder-Bed-Fusion printing system and the subsequent cleaning of the components without powder contact
Fully-Automated collection of the excess powder in overflow cartridge

* Unpacking station only integrated in AMpure

Finishing with CORiTEC 350i PRO/PRO⁺

Finishing with CORiTEC 650i

Productivity and Results HYBRID PROCESS

Perfectly prepared and manufactured units in the additive process for subsequend milling
Centering geometries enable optimum orientation in the holder system
Restorations produced in the LPBF process are directly remilled on the machines of the CORiTEC 350i / CORiTEC 650i series
High precision and excellent surface finish due to perfect milling strategies
High-quality dental prosthesis through optimal combination of additive and subtractive technologies

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200

W
Laser power

500

Units
per day

20-80

μm
Layer height

70

μm
Focus diameter

Productivity and Results Maximising Performance

CORiTEC AM100 works according to the Laser-Powder-Bed-Fusion process. In this process, a 200 watt fiber laser with a focus diameter of 70 µm melts the powder material, layer by layer. This enables the production of the most complex geometries on an area of 150 x 150 x 150 mm. This modern technology combines speed and sustainability, resulting in the cost-effective production of dental restorations.

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Hybrid processing

Hybrid abutment

Implant prosthetics

Telescopic technology

Productivity And Results Wide Range Of Indications

CORiTEC AM100 has been optimally matched for the i-ProMelt (CoCr) and i-ProFuse (Ti) dental alloy powder to manufacture dental prostheses using the laser melting process.

Indications:

Crowns, bridges
Inlays, onlays, veneers
Telescope technique
Model casting
Abutments
Implant prosthetics

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Perfectly Matched To the CORiTEC AM Series

In addition to software and hardware, the material in particular plays a major role in the success of production. The CoCr and Ti powders i-ProMelt and i-ProFuse are certified and quality-tested powders for the CORiTEC AM100 and its parameters for building up dental applications.

Once supplied ready to start in the proven cartridge, the material can be fed directly into the process, without cumbersome filling of cylinders or construction chambers of the machines. The powder has excellent process and flow properties and, with a particle size distribution of 10 – 30 µm, ensures an optimum surface finish.

Highly complex frameworks can be built with i-ProMelt and i-ProFuse! Thus, both powdres forms the perfect basis for a variety of veneering ceramics and composite build-ups, such as model casting.

Highlights

Optimum surface quality due to high flowability and particle size in the range of 10 – 30 µm
Excellent processing properties
Suitable for highly complex frameworks such as superstructures, RPD frameworks, primary and secondary parts as well as crowns and bridges due to the type 5 alloy according to DIN EN ISO22674
Perfect basis for a wide range of ceramic veneers due to a CTE value of 14.5 (20 – 500 °C)
Optimum handling of the powder material due to suitable container for the CORiTEC AM cartridge system (VPE 5 kg)

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Machine Software CORiTEC^® AM100 HMI

Just 6 steps to the result

Intuitive operation of the HMI
Guided step sequence
All necessary steps at a glance due to consistent structure of the user interface
Optimal overview through status display
Permanent construction job control
Instructions accessible at any time

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Remote Monitoring and Controlling CORiTEC AMconnect

Remote monitoring and limited controlling of the print job via mobile devices
Display of the machine overview
Adding of further machines, which can be selected separately
Access to the built-in camera of the process chamber
Status query of the print jobs

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Smart High End Solution iCAM AM laser

Modern and intuitive user interface
Component analysis and repair through integrated MeshFixer
Quick preparation of the platform by drag & drop and automated or manual nesting of the components
Parts can be aligned, scaled and copied automatically or manually
Critical areas are automatically detected and supported with support structures if necessary
Perfect hatching parameters for the recommended powder i-ProMelt
30 days trial installation of the full version possible

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iCAM AM laser is our software solution perfectly matched to the CORiTEC AM100 for the rapid preparation of your printing jobs. iCAM AM laser is equipped with all the features and automations required for the manufacturing process of your components.

iCAM AM laser is based on state-of-the-art software architecture in a Windows system.

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Open Interfaces INTEGRATED HYBRID WORKFLOW

With the CORiTEC AM100 3D printer and the CORiTEC AMpure unpacking station, imes-icore offers a sophisticated and integrated CAD/CAM workflow. Intuitive and simple preparation of digital CAD design data has resulted in an optimally coordinated system.

In combination with the CORiTEC milling systems of the 350i/650i series, new standards are set for high-quality dental prostheses through the re-milling of additv printed units in hybrid process to achieve the absolute perfect fit and surface quality.

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Fully Equipped Additional Accessories

The iCAM AM slicing software has been specially tailored and adapted to the CORiTEC AM100. The specially assembled starter kit completes the whole package and ensures an immediate start of production. A wide range of additional accessories such as suction system, electric lifting device, annealing oven, nitrogen generator, building modules and building plates are also available.

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Starter Kit

Start like a professional! With our comprehensive starter kit, your 3D printing production is ready for immediate use in just a few steps. It contains all the necessary components and offers the option of using both machines separately. With the expansion options of two additional empty powder cartridges and an add-on module, the CORiTEC AM series can also be operated simultaneously.

Training for CORiTEC Manufacturing Workflow
Approved parameters designed for your production
Personal protective equipment as well as required tools
5-set supply interface
2-set overflow interface
2-set overflow cartrige
5-pack cartridge set with CoCr or Ti powder
10-pack of powder coater medium
2x 3-pack substrate plate
Accessories package (protective equipment)
Bayonet lock
Electric lifting device incl. building module fork (only included in Starterkit L)

CORiTEC AM series – Construction module — Building module

Building module:

150 x 150 x 150 mm
Integrated connection for the build platform and atmosphere balancing process
The substrate plate is fixed in the build module of the AM100 with the bayonet lock

Heating module:

150 x 150 x 150 mm
For better results with certain materials by printing with optimized temperatures (min. 80°C / max. 200°C)
Preheating time of < 60 minutes

Lab module:

Mounting surface: 78 x 53 mm (L x W)
Use of other powder materials without time-consuming material change
Integrated powder supply
Removable overflow container
Height: 90 mm (1.5-fold dosage)

CORiTEC AM100 – Substrate plate — Substrate Plate | 3-Pack

Substrate Plate | 3-Pack

Dimensions: 152 x 30 x 152 mm (W x H x D)
provides the perfect basis for component welding
Avoidance of distortion as well as optimal heat dissipation

CORiTEC AM series – Replacement cartridge — Spare cartridges for supply & overflow

Spare cartridges for supply & overflow:

Ergonomic handling with max. 11 kg filling quantity
Integrated NFC tag (no material mixing possible, quality assurance of the powder, autom. closing cycle detection, fill level query)

CORiTEC AM100 – Main filter — Main filter | Package of 6

Main filter | Package of 6:

Dimensions: 135 x 235 x 135 mm
Optimal filtering of the welding fumes for reuse of the gas

CORiTEC AM100 – PSA protective pak — PSA package for one person

PSA package for one person:

Personal protective equipment for one person
1 x powder coat | 1 x safety glass | 5 x disposable respirator mask
1 x pack of rubber gloves (L)

CORiTEC AM100 – Lift — Electric lifting device incl. building module fork

Electric lifting device incl. building module fork:

Simple transportation of the construction module with a lifting speed of 100 mm/s (with load) with a load capacity of 80 kg
Ergonomic due to adjustable handles